Four-wheel drive (4x4)
DrivetrainSelectable 4x4 with a transfer case and low-range gears, locking both axles together for off-road use; standard on the Thar, Fortuner 4x4 and pickups.
Found on: Cars · Trucks
Top view of a ladder-frame 4x4: transfer case feeding front and rear propeller shafts, with the 2H / 4H / 4L selector. 
Transfer case of a Lada Niva with its two levers, on display at the AvtoVAZ museum.Photo: U51N433 · CC BY 4.0 · Commons Engineering Explained on how four-wheel drive and a transfer case work.Video: Engineering Explained
How it works
Part-time four-wheel drive is the heavy-duty system found on ladder-frame SUVs and pickups. It starts as a rear-wheel-drive layout and adds a transfer case behind the gearbox.
- In 2H the transfer case simply passes drive to the rear propeller shaft; the front shaft, differential and hubs idle.
- Select 4H and a dog clutch (or a chain and sprocket) inside the transfer case locks the front propeller shaft to the rear one. Both axles now turn at the same speed and the front wheels pull as well.
- Select 4L and an extra reduction gearset in the transfer case, typically between two and three to one, multiplies torque to every wheel and slows the vehicle to a crawl, for steep climbs, descents and deep ruts.
- Many systems add a locking rear differential, and some a front locker too, so one wheel in the air cannot stop the vehicle.
Because 4H and 4L lock the axles together with no centre differential, the front and rear wheels cannot turn at different speeds. On a tight turn on tarmac the drivetrain winds up, the steering goes heavy and something eventually has to slip: the tyres, or a part. So 4WD is engaged only on loose or slippery ground and switched back to 2H on the road.
What you notice: a lever or dial for 2H, 4H and 4L, a slight thump as the front axle engages, the ability to crawl up a riverbank at idle in low range, and the heavy, separate rear axle that gives these vehicles their truck-like ride. The Mahindra Thar and Scorpio-N 4XPLOR, Force Gurkha, Maruti Jimny, Toyota Fortuner 4x4, Isuzu V-Cross and Tata Yodha 4x4 all use this type.
Pros
- Low-range gearing and locked axles: real off-road ability
- Rugged, simple mechanical parts that can take abuse
- Driver chooses when to use it; 2H keeps running costs down
Cons
- Must not be used on dry tarmac in 4H or 4L: drivetrain wind-up
- Heavy, with a harsher ride from the solid axles
- Manual engagement needs some understanding; extra servicing of the transfer case and front diff
Vehicles with this component
5 models on sale or coming. The note after the price is what the spec sheet says about this component; a variant name in brackets means only that trim brings it.
Cars 5
Force Motors Gurkha₹16.52 lakh – ₹17.83 lakhPhoto: Vish The Weekender · CC BY 3.0 · Wikimedia CommonsLaunched 1 May 2024launchedIsuzu Motors India V-CrossPrice TBAPhoto: Bcarkhabri · CC BY-SA 4.0 · Wikimedia CommonsLaunched 1 Feb 2021